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How do I choose a roofing system?

What is the difference between asphalt and coal tar?

How can I ensure that my roof will not blow off?

How long can I expect my roof to last?

Which roof is best for a school, chemical plant, etc?

What is built-up, modified bitumen and single ply?

 

Q: How do I choose a roofing system?
A:

Although many specifiers and/or building owners take the viewpoint that the selection of a roofing system is a simple matter of economics, this is erroneous and often disastrous logic. Budgetary concerns are certainly a very important part of the process of choosing a particular system. It should not, however, be the only criterion.

There are many types of roofing systems available, including hot built-up, single ply modified bitumen, metal, cold-applied and sprayed-in-place foam. Within each of these categories, there are ranges of prices depending on the available funds. However, a number of other factors must be considered before dealing with the cost issues. The list of these factors is a long one and beyond the scope of this format. Sensitivity of operations in the building, code requirements, climate, installation complexities and limitations, occupant considerations, long range building use and ownership, insurance issues - the list goes on and on. The direct answer to the original question is that if the decision-making party is not familiar with roofing, good advice should be obtained from a trustworthy professional who can review all the factors to be considered. Roofs are expensive in any form and choosing the right one should be accomplished with as much information as can be obtained.

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Q: What is the difference between asphalt and coal tar?
A:

Both of these materials are black, sticky and usually applied after heating in a kettle. Other than these characteristics, they are totally different materials. Asphalt is derived from petroleum; coal tar is obtained from coal. The chemistry of these two “bitumens” is completely different and results in a much different level of performance on the roof. Coal tar is limited to roof slope applications of 1/2 foot or less. Asphalt, depending on the grade, can be used in situations in which the slope is up to 6”/foot. Coal tar, because of its chemistry, is much more water resistant than asphalt and is about 25% “denser.” Roof systems are available in which asphalt is used to construct the membrane and coal tar is used as the surfacing layer to take advantage of its superior properties.

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Q: How can I ensure that my roof will not blow off?
A:

The United States is rated by locale, surface terrain and building proximities for wind uplift (blow-off) requirements. The first step in assessing needs is to determine the required wind uplift levels for your facility. The most prominent rating authority is Factory Mutual (FM) – a consortium of insurers who have created a testing company to study these types of issues.

FM publishes charts and guidelines to determine wind uplift factors and requirements. Once the necessary wind uplift levels are known, roofing systems which meet these requirements must be chosen to ensure that the severest conditions will be resisted. Underwriters Laboratories is also heavily involved in this roof performance area.

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Q: How long can I expect my roof to last?
A:

This is the “$64,000 Question,” to borrow a term from the past. The best analogy for this question is: “How long will an automobile last?” Have you purchased a roof that was suited for the abuse it receives? Do you perform the necessary maintenance that should be accomplished on a regular basis? The answers to questions such as these go a long way in determining the answer to the initial question. Generally, single ply sheets are rated for between 10 and 15 years of serviceable life and built-up roofs have an additional 6 years or so of extra service. These, of course, are very rough estimates for the reasons cited above.

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Q: Which roof is best for a school, chemical plant, etc?
A:

Each type of roofing system has its own list of features and benefits. Certain single ply roofs have excellent chemical resistance characteristics that make them well suited for buildings which are subjected to chemical spills, deposits, etc. Built-up roofs are thick, resistant to puncture and abuse and are great for schools where students go on roofs to retrieve baseballs, use the roof as a secret meeting place or play area, etc. The situation must be analyzed and the best roof chosen for the specific need.

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Q: What is built-up, modified bitumen and single ply?
A:

This is a straightforward question which could have a very long answer. However, very briefly, built-up, as the name implies, is a membrane which is created or built in several plies by alternating layers of reinforcing felts and bitumen. Modified bitumen products are coal tar or asphalt products that are enhanced with polymer modifiers to improve performance. Single ply materials are produced from polymeric plastics or rubbers and put down in sheet form.

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